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Wholesale Apparel Margins vs Print on Demand: The Reseller Math

January 5, 2026 7 min read By Cameron Wells
Quick Answer
Table of Contents
  1. How traditional wholesale margin is calculated
  2. Print-on-demand margin by product
  3. A worked monthly example
  4. Which model makes more money at scale
  5. The affiliate program adds a second revenue line
  6. Frequently Asked Questions

"Wholesale apparel margins" and "print on demand margins" are calculated from different starting points, which is why they are hard to compare on a like-for-like basis. Wholesale margin assumes the whole bulk order sells at the planned retail price. Print-on-demand margin is locked in per unit the moment the reseller sets a retail price, with no assumption that a batch sells through. This breaks down the math on both models with actual base prices from the Bear Grips Pro Shops catalog.

How Traditional Wholesale Margin Is Calculated

Wholesale apparel margin looks simple on paper: buy at a bulk discount, sell at retail, keep the difference. In practice the math also has to account for the units that do not sell. Many wholesale apparel distributors set minimum order quantities between 12 and 50 units per style and color, and the full invoice is due before a single item is sold. If 20 percent of a 30-unit order does not move, the effective margin on the units that did sell has to cover that loss too.

Print-on-Demand Margin by Product

ProductVIP base priceExample retailMargin per unit
Airlume cotton tee$19.88$29.88$10.00
Performance tank$19.88$27.88$8.00
Comfort Soft hoodie$36.88$49.88$13.00
Champion crewneck sweatshirt$41.88$54.88$13.00
Signature seamless leggings$54.88$69.88$15.00
Embroidered snapback hat$25.86-$29.86$34.86$5.00-$9.00

Every unit sold carries its own margin. Nothing is bought in advance, so there is no batch of units dragging the average down.

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A Worked Monthly Example

Take a reseller selling 40 tees and 15 hoodies in a month at the example retail prices above. That is 40 x $10.00 plus 15 x $13.00, or $400 plus $195, for $595 in margin, after a $59/mo Self-Service VIP plan fee. No unit was purchased ahead of the sale, so there is no leftover stock to discount or write off at the end of the month, and no upfront capital was ever at risk.

Which Model Makes More Money at Scale?

At very high, guaranteed, repeat volume of one exact design and size mix, wholesale bulk buying can sometimes land a lower landed cost per unit than a per-order print-on-demand base price. The catch is that "guaranteed" volume is rare for a new reseller. Every wholesale purchase before that certainty exists is a bet against unsold stock eating into the margin advantage. See which products carry the strongest margin for a full catalog breakdown.

The Affiliate Program Adds a Second Revenue Line

Every Bear Grips Pro Shops signup, free or paid, also gets a built-in affiliate link. Referring another vendor pays 10 percent of that vendor's subscription forever, plus $1 for every unit the referred vendor sells, with payouts every two weeks. For a reseller already talking to other small business owners about branded apparel, that is margin on top of margin without printing a single extra shirt themselves. See the Bear Grips Pro Shops homepage for the current plan pricing.

Run Your Own Margin Math

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Frequently Asked Questions

What is a realistic margin per item on Bear Grips Pro Shops?

It depends on the retail price a reseller sets, but a common range is $8 to $15 per item using the default suggested profit of $10 as a starting point.

Are there fees on top of the base price?

No per-order fee is added beyond the item's base price. The only recurring cost is the plan itself: $0/mo free, $59/mo Self-Service VIP, or $105/mo Done-For-You VIP.

Is there a cap on how high I can price an item?

No. Vendors set their own retail price on every item with no platform-imposed ceiling.

Does buying wholesale ever produce a better margin than print on demand?

At very high, proven, repeat volume of one exact SKU, yes, bulk buying can sometimes win on per-unit cost. Most new resellers cannot guarantee that volume before knowing what will actually sell.

Cameron Wells
Cameron WellsCustom Apparel and POD Industry Writer

Cameron has been writing about the custom apparel and print on demand industry for seven years, with a background in e-commerce operations. He covers platform comparisons, no-minimum vendors, and what is changing for small custom merch businesses.

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