A patch hat uses a separate piece of material, leather, rubber, or PVC, sewn or glued onto the front panel rather than printed or stitched directly into the fabric. It is a different production process than print or embroidery, usually run through a specialty hat decorator, and commonly sold with its own minimum order quantity.
The Classic Rope Hat prints full color directly onto the front panel fabric. No patch material, no separate decoration step. It handles more color and detail than a typical single or two-tone patch, and it comes with no minimum order.
Bear Grips Pro Shops: Custom Apparel for Your Team. No Minimums. Free Shipping.| Decoration | Color limit | Minimum order | Best for |
|---|---|---|---|
| Full color print (Richardson rope hat) | Unlimited colors | None | Detailed, multi-color logos |
| Embroidery (Yupoong flat bill in catalog) | Limited by thread colors | None at Bear Grips | Classic stitched look |
| Leather or rubber patch (not offered) | Usually 1-2 tones | Typically yes, elsewhere | Rugged outdoor brand look |
Patch hats sit outside the current Bear Grips catalog. A bold, high-contrast, outlined logo printed on the rope hat can approximate a similar rugged read without the patch material itself. For a stitched texture instead of a printed one, the embroidered Yupoong flat bill snapback is the closer in-house alternative, covered in the existing embroidered vs printed comparison.
Full color print, unlimited colors, no minimum order. See what it looks like before you commit.
Start FreeNo. The current catalog does not include a leather, rubber, or velcro patch hat option.
A bold, outlined logo printed on the rope hat can approximate a similar rugged read, though it is not the same raised, textured material as an actual patch.
Embroidery has a stitched texture that reads more dimensional than a flat print, though it is still not the same as a sewn-on patch.
Patch decoration is typically run through a separate specialty vendor with its own setup cost, which is often recovered through a minimum order quantity.