Dye sublimation works by turning solid ink into a gas under heat and pressure, which then bonds at a molecular level with polyester fibers as they cool. Cotton fibers do not have the same chemical structure and cannot accept that bond. Print a sublimation design on a 100% cotton or cotton-majority garment and the color sits on the surface instead of inside the fiber, then fades and cracks within a handful of washes.
Gildan runs several fleece lines at different cotton percentages, most commonly 50/50 cotton-poly blends and heavier all-cotton Ultra Cotton fleece. Even the poly-blend versions are majority cotton by weight, which means a full all-over sublimation print will look washed out, patchy, or ghosted wherever the cotton fibers dominate. A small sublimated patch heat-pressed onto a poly panel is a different story, but that requires a garment built with a poly panel in the first place, which a standard Gildan crewneck does not have.
Bear Grips Pro Shops: Custom Apparel for Your Team. No Minimums. Free Shipping.Full-color, photo-realistic, all-over graphics need a poly-heavy performance fleece, not a cotton-blend crewneck. For a standard Gildan or Gildan-family crewneck, the print methods that hold up long-term are the ones built for cotton and cotton-blend fabric: direct-to-garment style full-color printing and screen-style spot-color printing, both of which bond to cotton fibers rather than requiring a polyester surface. Bear Grips Pro Shops applies designs directly to every piece in the catalog this way, with unlimited colors and design elements included in the base price and no per-color surcharge.
Full-color designs applied directly to every piece, unlimited colors included. No minimum, ships in about a week.
Start FreeNot reliably. Gildan crewnecks are majority cotton, and sublimation ink only bonds permanently to polyester. A sublimated print on cotton fades and cracks quickly.
Designs are applied directly to the garment with unlimited colors and elements included in the base price, no separate sublimation step or per-color charge.
The performance tees and moisture-wicking pieces run a higher polyester content than the cotton-blend crewnecks and hold vivid, full-color graphics better.
Yes, typically within a handful of washes, since the ink sits on the surface of cotton fibers instead of bonding inside them.