Custom Embroidered Hats: Printify vs Printful vs Custom Ink Compared

Custom embroidered hats are one of the steadiest product categories in the print-on-demand space, driven by teams, gyms, and small brands wanting a low-cost, high-visibility piece. Printify and Printful both support embroidery through provider networks that price by stitch count and thread colors. Custom Ink includes hats as part of its group-order catalog with its own quote structure. Here is what a buyer should know before picking where to place a hat order.

Hat styles worth comparing across platforms

• Structured snapback: the classic team or brand hat, flat or curved bill
• 5-panel hat: a more casual, streetwear-leaning silhouette
• Rope hat: textured rope trim along the bill for an outdoor or fitness look
• Mesh-back snapback: breathable back panel for warm-weather wear
• Cuffed beanie: cold-weather embroidery piece

Pricing side by side

Platform	Hat base cost	Pricing driver	Shipping
Printify	Varies by provider	Stitch count, thread colors, provider markup	Charged separately in most integrations
Printful	Varies by provider	Stitch count, thread colors, provider markup	Charged separately in most integrations
Custom Ink	Quote-based	Quantity, embroidery complexity	Often flat rate or free above a threshold
Bear Grips Pro Shops	$25.86-$29.86 base	Fixed catalog price, unlimited colors	Free, included

Bear Grips Pro Shops: Custom Apparel for Your Team. No Minimums. Free Shipping.

Why embroidery pricing gets complicated on backend platforms

Unlike a flat DTG print, embroidery cost on many provider networks scales with stitch count and number of thread colors, which means the quoted price for the same hat can shift meaningfully based on how detailed the logo is. A simple wordmark embroiders cheaper than a dense multi-color crest. That variability is worth checking before assuming a listed base price applies to every design.

What a fixed embroidery price changes for a buyer

Bear Grips Pro Shops prices its embroidered hats (the Classic Flat Bill Snapback and Cuffed Winter Hat) at a fixed base with unlimited colors included, so a detailed crest costs the same as a simple wordmark. The printed hat options (Classic Rope Hat, Premium 5-Panel Baseball Hat) follow the same fixed structure. That removes the stitch-count guessing game before a seller can quote a final retail price to their own buyers.

Frequently Asked Questions

Does a more detailed logo cost more to embroider?

On many provider networks used by Printify and Printful, yes, embroidery pricing can scale with stitch count and thread colors. Bear Grips Pro Shops uses a fixed base price with unlimited colors regardless of design complexity.

What hat styles does Bear Grips Pro Shops carry?

Classic Rope Hat and Premium 5-Panel Baseball Hat (printed), Classic Flat Bill Snapback and Cuffed Winter Hat (embroidery), plus Mesh Snapback and Adjustable Cotton Lifestyle Hat, priced $25.86 to $29.86 VIP base.

Is there a minimum order for embroidered hats?

Printify, Printful, and Bear Grips Pro Shops support single-piece hat orders. Custom Ink applies minimums on many of its group-order styles.

Is shipping included in hat pricing anywhere?

Bear Grips Pro Shops includes free US shipping in the hat base price. Printify and Printful typically charge shipping separately depending on the storefront setup.