A typical single-boat charter operation runs 80 to 200 trips a season with 4 to 6 passengers per trip. That puts total passenger volume at 320 to 1,200 passengers a year. Even at a 30 percent merch attach rate, the annual shirt volume is 100 to 360 units across all sizes and colors.
Screen print breakeven usually requires 50-plus units per design. With 4 to 6 different designs across the season (boat-name tee, species shirts, captain kit, holiday drop), each design sells maybe 20 to 60 units. That falls below the screen-print breakeven threshold, which is why no-minimum print on demand makes more sense for the realistic charter merch operation.
True no-minimum means three things simultaneously: no minimum order quantity, no minimum per size, and no setup or screen fees that effectively impose a minimum.
Bear Grips Pro Shops runs zero setup fees, zero screen fees, and zero color fees across the catalog. The base item price you see is the price you pay regardless of order size. A single shirt costs the same per unit as a hundred.
For broader context on the no-minimum economy and how it changes the merch model, see our charter merch revenue guide.
Bear Grips Pro Shops: Custom Apparel for Your Team. No Minimums. Free Shipping.Bulk screen print still wins in one specific scenario: a flagship piece with proven demand where you can guarantee 100-plus unit sell-through.
For most independent charters, this scenario does not exist. The closest example is a high-volume charter operation running 200-plus trips a year that has been selling the same boat-name tee for 3 seasons and knows it moves 150 units annually. In that case, an annual bulk screen print of the flagship saves $4 to $6 per unit.
Even then, the rest of the merch lineup (species shirts, seasonal pieces, group order shirts) should stay on print on demand to handle the lower-volume designs.
The no-minimum model scales as the charter grows:
At every stage, the operation never holds inventory, never fronts cash for printing, and never eats the cost on a slow design or color.
Set up your free Bear Grips Pro Shop, list 3 designs, and start selling charter merch without ordering a single shirt in advance.
Start FreeYes. The minimum on every product in the catalog is one. Customers can order a single shirt, single hoodie, or single hat with no quantity restriction.
No. There are no setup fees, no screen fees, no color fees, and no per-variant fees. The base item price you see is the wholesale cost regardless of design complexity or order size.
The same per-unit base price as a 100-unit order. Free shipping to the customer is included on every order. Per-unit base ranges from $19.88 for women's tees to $36.88 for heavyweight hoodies on VIP pricing.
For single-boat operations with under 100 units per design annually, print on demand is almost always more economical after accounting for inventory carrying cost and dead stock risk. For flagship pieces with proven 100-plus unit annual demand, bulk screen print can be cheaper per unit.
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